Material-handling OEM · Consulting (in-plant logistics)
Rebuilt in-plant logistics around a disciplined pick process
We embedded to manage the in-plant logistics team, redesigned the picking process and material replenishment, and stood up PFEP and daily management across a growing footprint — keeping parts flowing to the assembly lines on time.
$300K/yr
Labor savings (roles redeployed)
>90%
Pick accuracy sustained
Material-handling OEM · Software (supply-chain AI)
Turned MRP exception messages into recovered dollars
Planners were working supply-chain exception messages by hand and chasing suppliers across systems. We built a custom application that surfaces actionable exceptions, drafts the supplier communication, and tracks the value resolved — with results visible in a live dashboard.
$200K
Exceptions actioned, first months
30 days
Signed scope to live software
Early
Still scaling across plants
Life-sciences / specialty manufacturer · Consulting (FCIM)
A self-sustaining improvement engine, run weekly
An embedded FCIM installed a weekly roadmap cadence and Project A3 discipline. Improvement projects now carry their own business cases and runtime savings charts — and the client's team drives them, week after week.
$250K/yr
Savings on track (annualized)
Weekly
Roadmap + A3 cadence
Wire & cable manufacturer · Consulting (FCIM)
Connected the shop floor to the P&L with a KPI tree
We built a KPI tree linking 70+ floor-level metrics to a handful of business KPIs, then standardized work instructions, training records, and CRM use — so gains are measurable and repeatable. The engagement was held up as a benchmark across the owner's portfolio.
70+ → 5
Metrics mapped to core KPIs
3 systems
Work instr., training, CRM
Weekly
CI cadence sustained
Heavy-equipment components · Consulting + Software
More density from the same warehouse — and a scheduler built in a day
We completed a PFEP and added rack density to absorb new parts without a new building, stood up a digital daily-leadership dashboard, and prototyped a drag-and-drop production scheduler to replace spreadsheet-and-gut planning.
No new building
Capacity added in place
1 day
Scheduler prototype built
Live
Daily-leadership dashboards
Across the FCIM portfolio · Consulting
The same rhythm, repeated across plants
The FCIM model — weekly roadmap, disciplined A3s, and real accountability — runs across a portfolio of mid-market manufacturers. It isn't heavy lifting; it's structure, applied consistently. The results follow.
Outcomes from real Allied engagements. Client names withheld; industry descriptors used in their place. Most gains were achieved with little or no capital investment.